Shunt Current Sensing in Power Circuits
Measure load and switch current using a shunt while accounting for power loss, common-mode voltage and switching transients.
A shunt is a very small known restriction. The tiny voltage it develops reveals the current, but the measurement circuit must separate that signal from a much larger moving voltage.
A shunt resistor produces Vsense = I × R. A larger resistance creates an easier signal to measure but wastes more power and changes the circuit more. Choose resistance, power rating, tolerance and temperature coefficient from the maximum continuous and transient current.
Low-side sensing is ground-referenced and simple, but the shunt lifts the load return above system ground. High-side sensing preserves a ground-connected load and can detect some shorts, but the amplifier must tolerate a large common-mode voltage while measuring millivolts of differential signal.
In an H-bridge or switching converter, common-mode voltage and current can change rapidly. Amplifier bandwidth, common-mode transient rejection, input filtering, Kelvin connections and sample timing determine whether the reading represents real current or switching disturbance.
Protection and measurement are different timing problems. A slowly filtered ADC reading may be excellent for monitoring yet too slow to protect a MOSFET from a short circuit. Fast hardware current limiting may need a comparator or the driver's dedicated protection path.
Measure load and switch current using a shunt while accounting for power loss, common-mode voltage and switching transients.
Core ideas
- Shunt voltage is proportional to current.
- Signal size trades against power loss.
- Common-mode transients and layout can dominate a millivolt measurement.
Vsense = I × RshuntPshunt = I²RshuntVADC = gain × VsenseWork through a practical example
1Choose a 10 mΩ shunt for a nominal 8 A current.
2Vsense = 8 × 0.010 = 80 mV.
3Shunt dissipation is 8² × 0.010 = 0.64 W, before overload margin.
4With amplifier gain 25, the ADC sees 2.0 V. Check peak current, amplifier output range, common-mode limits and shunt pulse rating.
Routing the sense traces through the high-current copper path instead of using Kelvin connections directly at the shunt terminals.